NUMERICAL AND EXPERIMENTAL INVESTIGATION OF TEMPERATURE DISTRIBUTION IN
SUBMERGED ARC WELDING OF HIGH-TEMPERATURE RESISTANT ANTI-CORROSIVE
PRESSURE VESSEL STEEL SA387
Abstract
This research delves into the critical domain of high-temperature
pressure vessel design, focusing on SA 387 Grade 11 Class 2 steel—an
exceptional material known for its resistance to both corrosion and high
temperatures. The study combines experimental investigations and
numerical simulations to explore the intricate temperature distributions
within this material during the Submerged Arc Welding (SAW) process.
Experimental endeavors entailed welding SA387 steel plates under
controlled conditions, precisely measuring temperatures at key
locations. Concurrently, a numerical finite element analysis (FEA) model
was developed, incorporating a 3D Goldak’s double ellipsoidal heat
source model within ANSYS software. The research seamlessly integrates
these two approaches, allowing for a comprehensive comparison of
experimental and numerical temperature data. The results highlight the
capacity of the FEA model to predict temperature profiles during SAW
accurately, presenting a potent tool for optimizing welding parameters
without extensive trial and error. Furthermore, this study advances our
comprehension of welding processes involving high-temperature-resistant
materials, offering valuable insights for industries requiring
operations at elevated temperatures.