Integration of Industry 4.0 with Reliability Centered Maintenance (RCM)
to improve plant performance
Abstract
In order to meet the growing demand for productivity and cost
effectiveness, the manufacturing setup needs to run the operation with
minimal failures, yielding higher availability. This makes it
challenging for the manufacturing companies to run their operations
economically ensuring the availability and reliability by adopting a
full proof maintenance management system. Though reliability-centered
maintenance (RCM) is adopted across industries to improve availability
and reliability, there is still a lot of scope for improvement. To
monitor machinery performance parameters and health conditions on a
real-time basis, digitalization is required in the field of maintenance
management systems. Industry 4.0 can be used as a tool in RCM, which
will strengthen the maintenance management system. It will help to fetch
enormous data and perform subsequent analysis for improved availability
and reliability. A smart RCM model is proposed in this paper for
implementation in the maintenance management system to make it more
effective. It describes how manufacturing and other industries can
benefit from deploying Industry 4.0, which comprises IOT (the Internet
of Things), CPS (the Cyber Physical System), cloud computing, and
cognitive computing, converting conventional RCM (reliability-centered
maintenance) into smart RCM.