Pilot-scale performance of mAb-producing CHO cells using 20-nm filtered
chemically-defined medium in WAVE Cellbag™ bioreactor
Abstract
Assuring viral safety of bioreactors in upstream bioprocessing is an
important issue in manufacturing biologicals. Nanofiltration of cell
culture media components is a robust yet expensive method of assuring
biosafety. The present article investigates the performance of
mAb-producing Chinese hamster ovary (CHO) cells using 20 nm-filtered
chemically defined medium in WAVE Cellbag™ bioreactor in a 10L pilot
scale. For 20-nm virus retentive filtration nanocellulose-based
non-woven filter paper developed at Uppsala University was used. The
cell performance in WAVE Cellbag™ bioreactor was quantified with respect
to cell viability, metabolic activity, and protein yield and compared to
internal reference data from stirred tank-type bioreactor. The results
revealed that 20-nm filtered supplemented chemically-defined media
supported the growth of mAb-producing CHO cells, with desirable cell
metabolic activity and mAb yield. The observed differences between the
reference data from unfiltered media in the stirred tank bioreactor and
nanofiltered media in WAVE Cellbag™ bioreactor were mainly due to the
configuration of the equipment rather than due to nanofiltraion. The
results represent an important step forward for scaling up bioprocesses
using cost-efficient nanocellulose-based nanofilters in upstream
bioprocessing.